We managed to get another day set aside to do some kit car. Today we were determined to finally get the body back onto the chassis and in the garage before winter and the bad weather really kicks in.
First job to get out of the way was to getting the side vents fitted. We had cut the holes out some time ago (link to post). The standard way to do this is to make some aluminium brackets and to fibreglass them in place. Mark had spent a few hours the previous week making 4 brackets, 2 for each vent top and bottom. He drilled out holes in the brackets to allow the P40 fibreglass to grip the bracket better against the body. We lined the vent up to the hole then used masking tape to secure into position, then mixed up the P40 fibeglass and layered in over the bracket. As it was a cold day it took a little while to go off and harden but we did 2 layers of fibreglass in the end which seems to have set ready solidly. This is a really messy and fiddly job.
After doing the first one we realised we had put the vent in the wrong way around. Doh! so quickly unbolted it from the bracket then turned it round 180 degrees, we realised at this point we’d have to modify the bracket slightly by drilling 2 new holes for the bolts holding the vent in place.
Once both fitted, the final thing we did was to carefully mask up the inner wings areas and spray paint the area black to cover the newly fibreglassed area and also give a nice neat edge between the outer wing and the footwells painted white.
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